Density Board Urea Formaldehyde Wood Glue Powder
- Product Information
Urea formaldehyde wood glue is a resin glue synthesized from urea and formaldehyde using a catalyst. It offers excellent bonding properties, relatively low cost, and fast curing, making it widely used in the woodworking industry. The performance of urea formaldehyde resin glue can be optimized by adjusting the formulation and process parameters to meet the needs of different applications. Its production process requires strict control of reaction conditions to ensure product quality and environmental performance.
Urea Formaldehyde Wood Glue Parameters:
Name | Wood Adhesive Powder |
Model | 180/180A |
Shelf life | 1 year |
Product form | white powder |
Weight | 25kg |
Timber moisture | optimally 8-10%±≤2% |
Hot-pressing temperature | 80-120℃ |
Hot-pressing pressure | 8-16kg/cm² |
Hot-pressing time | 1 min/per mm in plate thickness |
Performance | Boiled at 80℃ for 2.5 hours(180) / Boiled at 80℃ for 3.5 hours(180A) |
Amount of curing agent added | 2-5‰ of the glue already blended |
Without curing agent, activity period(180) | 24 hours |
Industrial flour has been added, activity period(180A) | 24 hours |
Without industrial flour and curing agent, activity period(180A) | 48 hours |
Curing agent has been added, activity period | 3 hours |
Coating quantity | depending on the texture and smoothness of plate, generally 150-180g m²(single side) |
Wood Adhesive Powder Instructions For Use:
1. Prepare a container, stirring tools, and 25kg of room temperature water (add the water twice).
2. Dissolving glue powder:
First pour 15kg of water into the container,
then pour 25kg of resin powder into the water and stir to dissolve.
Stir into a paste until the glue powder does not agglomerate,
then add the remaining 10kg of water and fully stir to form a glue solution.
3. The mixed glue is used after 1 hour of waiting, and the effect is the best.
4. According to the production requirements of the product process, it can be mixed with additives such as curing agent(Ammonium chloride) .
5. During use, increase or decrease the ratio of resin powder to water according to the moisture content of the board and the local climate.
6. Amount of industrial flour added: 20-25% of the glue already blended.(180A to add)
Urea Formaldehyde Wood Glue Features:
1. Excellent Bonding Performance
Density Board Urea Formaldehyde Wood Glue Powder offers exceptional bond strength, ensuring a tight connection between wood fibers. Its bond strength meets industry standards, maintaining excellent adhesion even after boiling at 80°C for 2.5 hours (Type 180) or 100°C for 3.5 hours (Type 180A). This high-strength bond makes it an excellent choice for the production of wood products such as density board, effectively preventing the loosening of wood fibers during processing and use.
2. Moderate Curing Speed
Urea Formaldehyde Wood Glue offers a moderate curing speed, adapting to varying production schedules. With the addition of a curing agent, the curing time is only 3 hours, making it suitable for fast production runs. Without a curing agent, Type 180 has a pot life of 24 hours. Type 180A also has a pot life of 24 hours with the addition of industrial flour, and can reach 48 hours without industrial flour or a curing agent. This flexible curing time setting provides wood processing companies with more flexibility and can effectively improve production efficiency.
3. Precise Hot Pressing Parameters
Urea Formaldehyde Wood Glue has clear hot pressing process parameters: a hot pressing temperature of 80-120°C, a hot pressing pressure of 8-16 kg/cm², and a hot pressing time of 1 minute per millimeter of thickness. These precise parameters ensure optimal bonding during the wood processing process while preventing damage to the wood due to excessive temperature or pressure. By strictly adhering to these parameters, the quality of wood products produced is effectively guaranteed.
4. Good Environmental Performance
Although urea-formaldehyde resin glues are traditionally associated with environmental concerns, Density Board Urea Formaldehyde Wood Glue Powder uses an optimized formula and production process to keep formaldehyde emissions within industry standards. Its production strictly adheres to environmental regulations, ensuring that the product's impact on the environment and human health during use is minimized, meeting the environmental protection requirements of the modern wood processing industry.
5. Wide Range of Applicable Wood Materials
Urea Formaldehyde Wood Glue is suitable for a wide range of wood types, especially for man-made boards such as density board (MDF). It can accommodate wood with a moisture content range of 8%-10% + ≤ 2%, ensuring stable bonding performance under varying humidity conditions. This wide applicability makes it an ideal choice for the wood processing industry, meeting diverse customer needs.
6. High Product Stability
Density Board Urea Formaldehyde Wood Glue Powder is a white powder packaged in 25kg containers with a shelf life of up to one year. During storage and transportation, the product maintains stable physical and chemical properties and is not susceptible to deterioration due to environmental factors. This stability ensures that the product maintains excellent performance even after long-term storage, reducing waste caused by deterioration.
7. Appropriate Application Weight
The application weight of Urea Formaldehyde Wood Glue varies depending on the grain and smoothness of the board, generally ranging from 150-180 grams per square meter per side. This moderate coating amount ensures sufficient bond strength while avoiding the increased costs and processing difficulties associated with over-application. By precisely controlling the coating amount, wood product production can be more efficient and economical.
8. Easy to Use
Urea Formaldehyde Wood Glue is easy to use; simply add the curing agent in the prescribed proportion. Its operation conforms to conventional processes in the wood processing industry, requiring no complex equipment or specialized skills. It can be quickly integrated into existing production processes, reducing costs and operational complexity for businesses.
Urea Formaldehyde Wood Glue Application:
1. Density Board Production
Density Board Urea Formaldehyde Wood Glue Powder is an ideal choice for density board production. Its excellent bonding properties ensure that wood fibers are tightly bonded during the hot pressing process, forming a high-strength board. By precisely controlling hot pressing parameters and coating weight, the resulting density board exhibits uniform density and excellent physical properties, making it widely used in furniture manufacturing, architectural decoration, and other fields.
2. Particleboard Processing
This product is also suitable for particleboard processing. Its moderate curing speed and excellent bonding properties ensure that the particles form a stable structure during the hot pressing process. By optimizing the production process, the strength and durability of particleboard can be significantly improved, meeting the needs of various applications such as furniture and flooring.
3. Plywood Manufacturing
Urea Formaldehyde Wood Glue provides reliable bonding in plywood production. Its adaptability to wood moisture content and precise hot pressing parameter settings ensure that the plywood maintains excellent bonding properties under various environmental conditions. The resulting plywood has a smooth surface and stable dimensions, making it suitable for a variety of applications such as furniture and architectural decoration.
4. Blockboard Production
Urea Formaldehyde Wood Glue can be used in blockboard production, ensuring a tight bond between wood fibers and strips. Its excellent bonding properties and moderate cure speed effectively enhance the strength and stability of blockboard. Through optimized production processes, the resulting blockboard exhibits excellent appearance and physical properties, making it widely used in furniture manufacturing and interior decoration.
5. Wood Splicing
Density Board Urea Formaldehyde Wood Glue Powder is also suitable for wood splicing. Its high-strength bonding properties ensure a tight connection between the wood during splicing, forming a strong overall structure. By precisely controlling the coating amount and curing time, the finished wood splices have excellent appearance and stability, making them suitable for use in furniture manufacturing, handicrafts, and other fields.
6. Wood Repair
Urea Formaldehyde Wood Glue provides a fast and effective solution for wood repair. Its excellent bonding properties and moderate cure speed ensure a smooth and strong surface after repair. By precisely controlling the coating amount and curing time, the finished product after wood repair can restore its original appearance and strength, making it suitable for scenarios such as furniture repair and wood processing.